Malibu Boats Boat Specifications Page 64
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4-4
Engine/Drive Train
Engine
For information on engine service, maintenance, and break-in period, please refer to your
engine owner’s manual. The Required Maintenance Schedule included in this manual covers
the minimum maintenance required for Indmar engine packages. The Maintenance
Worksheet included in this manual outlines safety checks, lubrication, and general service
that should be performed at regular intervals. It is recommended that any engine replacement
parts used for maintenance or repair be supplied by an authorized Malibu dealer.
Engine Specifications
2006 Malibu Engines
Engine Models 5.7L Carbureted 5.7L MPI Hammerhead 383 8.1L MPI
Number of Cylinders V-8
Displacement 350 CID (5.7L) 383 CID (6.2L) 496 CID (8.1L)
Bore/Stroke 4.0012 x 3.480 in. 4.0012 x 3.8 in. 4.25 x 4.37 in.
(101.63 x 88.39 mm) (101.63 x 96.52 mm) (108 x 111 mm)
Compression Ratio 9.4:1 9.7:1 9.1:1
Compression Pressure (Note 1) Minimum 100 PSI (690 kPa)
Idle RPM in Neutral (Note 2) 650 ± 50 RPM
Operating Range at WOT 4400-4800 RPM 4600-5200 RPM 5000-5400 RPM
Oil Pressure at Idle 4 PSI (41 kPa) Minimum Hot 5 PSI (34 kPa) Min
Oil Pressure at 2000 RPM 18 PSI (124 kPa) Minimum Hot 10 PSI (69 kPa) Min
Oil Filter Pennzoil PZ3, AC-PF25
AC-PF454 (on engine)
Pennzoil PZ3 (remote)
Fuel Pump Pressure 8 PSI Max (55.2 kPa) 60 PSI Min at Keyup (414 kPa)
Electrical System 12 Volt DC Negative (-) Ground
Minimum Battery Requirements 650 cca/700 mca/120Ah
Firing Order 1-8-4-3-6-5-7-2
Spark Plug Type AC 41-932 AC 41-983
Spark Plug Gap .030 in. (.76 mm) .060 in. (1.5 mm)
Base Timing at 1000 RPM (Note 3) 10 Degrees BTDC Non Adjustable
Thermostat 160 Degrees F (71 Degrees C)
Fluid Capacities
Crankcase (With Filter) (Note 4) 5.5 Quarts (5.25 L) With Filter 8 Quarts (7.6 L)
Closed Cooling System (Note 5) 12-14 Quarts (11.4-13.3 L) 14-16 Quarts
(13.2-15.1 L)
In-Line 1:1 Transmission (Note 4) 1.7 Quarts (1.6 L) Dexron 3 ATF 4.2 Quarts (4L)
15W40
In-Line Reduction Gear (Note 4) 2.12 Quarts (2L) Pennzoil 15W40 4.2 Quarts (4L)
15W40
ZF Ski Vee Transmission (Note 4) 2.12 Quarts (2L) Main Gearbox, 1.0 Quart (1.06L) V-drive - Dexron 3
ZF V-Drive Transmission (Note 4) 4.2 Quarts (4L) Pennzoil 15W40
Walter V-Drive .5 Quart (.5L) Pennzoil SAE 30 Motor Oil
Notes
1) Minimum recorded compression in any one cylinder should not be less than 70% of the highest recorded cylinder.
2) Measured using an accurate shop tachometer at normal operating temperature. Idle RPM on EFI models is not adjustable.
3) Timing must be set using special procedures indicated in the appropriate service manual. Timing cannot be set using
conventional methods. Special tool(s) required.
4) Always use dipstick to determine exact quantity of oil required. Do not fill above “FULL” mark.
5) Do not over fill. Correct level is at the “Full Cold” mark on the coolant recovery bottle when coolant is cold.
Chapter 4 doc.qxd 7/18/05 4:01 PM Page 4
- SERVICE/MAINTENANCE LOG 2
- CONTENTS 5
- TABLE OF F 6
- INTRODUCTION 7
- & STANDARDS 7
- MODEL SPECIFICATIONS 8
- BOATING S 9
- Regulations 10
- Responsibilities 10
- Figure 1-2. Fire Extinguisher 11
- Emergencies 12
- Hazardous Conditions 13
- Carbon Monoxide 14
- Operation By Minors 15
- Passenger Safety 15
- Basic Rules Of The Road 15
- Figure 1-7. Buoy Shapes 17
- Figure 1-8. Spherical Marker 17
- Figure 1-9. Day Markers 17
- FEATURES & C 21
- Figure 2-4. Graphical Display 22
- Figure 2-7. Dash Gauges 24
- A STEP BEYOND 25
- SPEED ON 27
- SPEED OFF 27
- Power Wedge 28
- IGNITION SWITCH 29
- Throttle Control 31
- Steering System 32
- Emergency Engine Stop Switch 32
- Motorbox Cover 33
- Driver’s Seat 33
- V-Drive Engine Access Hatch 34
- Ski Pylon 35
- Swim Platform 35
- Navigational Lights 36
- Storage Areas 36
- Drain Plugs 37
- Speedometer Pickup 37
- Tilt Steering Wheel 38
- Ventilation 39
- Optional Equipment 40
- Location (Arm Rest) 41
- Figure 2-37. Stereo 41
- Remote Control Panel 41
- Figure 2-40. Pull-Up Cleat 42
- Figure 2-41. SaniPottie 42
- Figure 2-42. Wedge Down 43
- Figure 2-43. Wedge Up 43
- Figure 2-44. Scarpa 43
- Suppression Plate (SSP) 43
- OPERATION 45
- Figure 3-2. Safety Chains 46
- Figure 3-4. Transom Tie-Down 46
- Figure 3-3. Bow Tie-Down 46
- Warning Labels 48
- Starting 49
- KC-0991M 49
- Shifting/Running 51
- Steering 51
- Stopping 53
- High Speed Operation 55
- Towing A Skier 56
- Figure 3-11. Hand Signals 57
- Towing Another Boat 58
- Anchoring 58
- Propellers 58
- KC-2220M 59
- Corrosion Protection 60
- CARE AND M 61
- Exterior 62
- Engine/Drive Train 64
- HIGH (FULL) 65
- LOW (ADD) 65
- Figure 4-2. Drip Less Shaft 66
- Fuel System 67
- Electrical 68
- Figure 4-5. Battery Level 69
- Miscellaneous 70
- Troubleshooting 72
- Warranty 75
- Gelcoat Coverage 76
- Audio System coverage 76
- What is not Covered 77
- Glossary 79
- Required Maintenance Schedule 82
- Indmar Engines 82
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